Case study

French ebike manufacturer successfully launches high-performance off-road ebikes-powered by ION

About customer

A leading French e-bike manufacturer that specializes in the design and development of electric dirt and trail bikes, our customer has produced ebikes for novices and champions and distributed it in more than 20 countries over the last 10 years.
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The customer’s focus was on the overall increase in the performance featuring more torque, speed, improved handling, and less noise. The latest range of zero pollution e-bikes are equipped with the all-new electric motor and improved steering ergonomics.

Outcome we delivered

550,000+

Units

Deployed

85+

Clients

Deployed

15+

Countries

Served

Challenge for Maxwell

The client’s objective was to find and implement a cost-effective, high-performance Battery Management Systems (BMS) for a low-volume requirement, within weeks before the launch. They needed the expertise of a BMS partner who could bring in advanced technology to significantly improve the battery capacity, flexibility to customize the BMS, and offer active end-to-end support through each of the product deployment stages.

Moreover, the team needed over 300 reliable battery management systems within a span of 13weeks, including successful product testing and validation.

Solution - Riding The Electric Transition

ION’s disruptive battery management system and intelligence platform proved to be a game-changer for the client. Our unparalleled approach was to offer not just a product but a platform and a dedicated engineer-ing team, that made it possible to constantly monitor, measure and effectively accelerate the battery’s capacity in real-time.

Our BMS helped with:

Measuring crucial information regarding the performance of the battery – temperature, current, voltage
Evaluating key parameters – State of Charge (SOC) & State of Health (SOH)
Managing and protecting the battery from operating outside the Safe Operating Area (SOA)
Configuring over 170 parameters to significantly optimize the battery performance and overcome the critical cell balancing challenge

Product deployed

System voltage range 12 - 900VDC

Cells managed per board 9-15 cells (FSLT-15S)

Cells managed per system 6-340 cell modules in series

Communication CAN 2.0 A&B for system integration Bluetooth 4.1 for Android dashboard

Product used

Customer Testimonial

We are thrilled with the response to our launch! We found ION Energy to beextremely reliable and their solution was smarter and technologically advanced.We’ve seen compelling improvement in cell balancing and battery performance.ION’s platform worked exceptionally well and was 5x better than our existing BMS!

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French ebike manufacturer successfully launches high-performance off-road ebikes-powered by ION

Challenge for Maxwell

Solution - Riding The Electric Transition

Our BMS helped with:

Product deployed

System voltage range 12 - 900VDC

Cells managed per board 9-15 cells (FSLT-15S)

Cells managed per system 6-340 cell modules in series

Communication CAN 2.0 A&B for system integration Bluetooth 4.1 for Android dashboard

Product used

Customer Testimonial

Latest Insight

Navigating the New EU Battery Regulations: What You Need to Know

MOSFET vs Contactor Based BMS: What’s the difference?

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